Focused on injection molds for 15 years
One stop service for mold manufacturing and injection molding production
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New Energy Vehicle Parts Housing

New Energy Vehicle Parts Housing

Driven by the global carbon peaking and carbon neutrality goals, the new energy vehicle industry is experiencing explosive growth. Lightweighting, high safety, and high reliability have become core requirements for three-electric-system housings and supporting components. Chaoxu Plastics replaces traditional metal materials with high-performance engineering plastics, helping vehicles reduce weight and improve efficiency.

Typical Applications

  • Battery pack housing, battery top cover
  • Motor and electronic control unit enclosure, domain controller housing
  • Charging gun, charging pile plastic parts
  • Capacitor plastic housing, power battery separator, cell holder

Solution Advantages

  • Replacing steel with plastic achieves weight reduction of over 20%
  • Supports UL94 V-0 flame retardant rating for driving safety
  • Integrated heat dissipation channels for improved thermal performance
  • Cost optimization of approx. 15% with high-performance material solutions
Power Adapter Housing

Power Adapter Housing

Power adapters operate under long-term power-on conditions, and internal circuits are prone to hazards such as short circuits and overheating. Therefore, the housing requires high flame retardancy, heat resistance, and impact resistance. Chaoxu Plastics uses high-performance flame-retardant engineering plastics to provide comprehensive safety protection for power equipment.

Typical Applications

  • Phone and laptop charger housings
  • Switching power supply and waterproof transformer housings
  • Electric vehicle charger housings
  • Router and smart home device power enclosures

Solution Advantages

  • Complies with UL94 V-0 flame retardant rating, self-extinguishing
  • Achieves V0 flame retardancy at 1.5mm thin wall
  • 850°C glow wire ignition, 960°C glow wire flammability index
  • High impact resistance, dimensional stability, halogen-free flame retardant formula available
Industrial Control Instrument Housing

Industrial Control Instrument Housing

Industrial control and instrumentation equipment often operates in harsh environments with high temperature, high humidity, dust, and strong corrosion, demanding high protection ratings, corrosion resistance, impact resistance, and dimensional accuracy. Chaoxu Plastics provides reliable protection specifically for industrial environments.

Typical Applications

  • PLC, relay, timer control housings
  • Temperature controller, voltmeter, data acquisition device housings
  • Waterproof and corrosion-resistant control boxes, junction boxes
  • Sensor and communication equipment housings

Solution Advantages

  • Excellent resistance to chemical corrosion and salt spray
  • Supports IP67 protection rating, dust-tight and waterproof
  • Reinforced flame-retardant ABS or PC materials with high strength
  • Dimensional stability for precise PCB mounting
Industrial Structural Components

Industrial Structural Components

Industrial structural components are the core supporting parts of mechanical equipment and automated production lines. Chaoxu Plastics replaces metal with high-performance engineering plastics, helping equipment reduce weight and cost, improve energy efficiency, and empower smart manufacturing.

Typical Applications

  • Machinery support parts, guide rails, gears
  • Automated equipment fixtures, guide strips, sliders
  • Food machinery and packaging equipment parts
  • Robot joint modules and structural brackets

Solution Advantages

  • Replacing steel with plastic reduces weight and energy consumption
  • Wear-resistant, corrosion-resistant, self-lubricating, longer service life
  • Supports PA, PBT, PPS and other engineering plastic materials
  • Complex structures can be injection molded in one shot for higher efficiency
Electronic & Electrical Appliance Housings

Electronic & Electrical Appliance Housings

Consumer electronics and home appliances are evolving toward miniaturization and higher power. As internal circuits become more integrated and heat generation increases, housings must meet higher standards of fire safety, mechanical strength, and appearance. Chaoxu Plastics covers a wide range of needs from smart homes to office equipment.

Typical Applications

  • Monitor and TV housings
  • Smart home and network communication device enclosures
  • Vacuum cleaner, electric fan, air fryer housings
  • Connectors, waterproof connectors, scanner equipment housings

Solution Advantages

  • Flame-retardant PC/ABS alloy with high strength and toughness
  • Good flowability for complex thin-wall injection molding
  • Heat and aging resistance, resists yellowing and brittleness over long-term use
  • Supports various surface treatments for both aesthetics and protection
Custom Non-Standard Plastic Structural Parts

Custom Non-Standard Plastic Structural Parts

Different industries have unique requirements for part structure, materials, and precision. Chaoxu Plastics offers custom non-standard plastic structural parts services with one-stop delivery from drawings to finished products, covering automotive, smart manufacturing, new energy, medical, and machinery equipment sectors.

Typical Applications

  • Automotive interior functional parts, plastic clips
  • New energy equipment housings, charging pile plastic parts
  • Precision gears, micro pumps and valves, and other precision components
  • Semiconductor equipment guide rails, automation tooling guide strips

Solution Advantages

  • Customization based on drawings or samples, adaptable to complex structures
  • Multiple material options: wear-resistant, high-temperature resistant, flame-retardant, food-grade
  • Mature solutions for complex structural parts and tight tolerances
  • Full-process services including solution consultation, mold development, injection molding, and CNC